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Defect Atlas — Historic Concrete

A practical guide to recognising and describing common conditions and defects encountered on historic concrete fabric — including reinforced, unreinforced, mass, precast, cast in situ and decorative concrete — during conservation surveys.

Using this volume

This volume of the Defect Atlas is a recognition and description aid for surveyors recording historic concrete — including reinforced, unreinforced, mass, precast, cast in situ and decorative concrete. It supports consistent terminology and cautious observation, not diagnosis, treatment or specification.

Reinforcement corrosion, carbonation advance, chloride contamination and structural performance cannot be confirmed from visual observation alone. Where this volume describes such conditions it does so as visual indicators that may be associated with these processes; confirmation requires cover survey, sampling, laboratory testing or structural engineering assessment.

The atlas helps users:

  • recognise common conditions encountered on historic concrete fabric;
  • describe what is visible in clear, neutral language;
  • avoid unsupported diagnosis of cause, severity or urgency;
  • identify situations where specialist conservation, materials or structural review may be appropriate.

The atlas does not:

  • confirm causes of cracking, staining, surface loss or movement;
  • confirm reinforcement corrosion, carbonation depth or chloride contamination;
  • prescribe cleaning, repair, patching, coating or replacement;
  • replace material testing, monitoring or instrumented investigation;
  • replace specialist conservation, materials, concrete repair or structural engineering advice.
Where this sits

A practical survey resource, not a terminology reference

The Defect Atlas is part of Survey Resources — practical guides that support recording in the field. It is not part of the Reference Library, which holds curated terminology and material definitions, and it is separate from project-specific references held within individual projects.

Defect categories

Entries are grouped informally under the broad themes below. Many conditions span more than one theme; record what is observed rather than forcing a single category.

  • Cracking and movement (7)

    Linear discontinuities in concrete fabric, ranging from fine map cracking to structural cracks and joint movement.

  • Reinforcement corrosion indicators (6)

    Visual indicators that may be associated with corrosion of embedded reinforcement, where testing and cover survey would be required for confirmation.

  • Surface loss and spalling (6)

    Loss of surface material from the concrete face, including spalling, scaling, delamination and erosion of cement-rich surfaces.

  • Carbonation and chloride risk indicators (3)

    Visual indicators that may be associated with carbonation advance or chloride ingress, recognising that confirmation requires sampling and laboratory testing.

  • Moisture and staining (6)

    Conditions associated with water movement through or across the concrete fabric, including efflorescence, leaching, staining and biological colonisation.

  • Aggregate and matrix issues (5)

    Conditions associated with the aggregate, cement matrix and original mix, including exposed aggregate, pop-outs and matrix-related deterioration.

  • Repair incompatibility (5)

    Earlier interventions visible in the fabric, including patch repairs, mortar fills, replacement units and coatings that may not be performing as intended.

  • Coating and surface protection issues (4)

    Conditions affecting applied paints, anti-carbonation coatings, hydrophobic treatments and other surface protection systems.

  • Structural deformation (4)

    Visible movement, deflection, displacement or distortion of concrete elements, with prompts to refer such observations for structural assessment.

  • Environmental exposure (5)

    Conditions associated with environmental exposure, including freeze–thaw indicators, impact damage, fire-affected surfaces and atmospheric soiling.

Individual defect entries

51 entries. Use cautious language throughout: describe what is visible, and reserve interpretation for sections explicitly identified as such.

Cracking and movement

Map cracking

Description

A network of fine, interconnected surface cracks across a concrete face.

Typical appearance

Polygonal or random pattern of fine cracks, sometimes more visible when the surface is damp or under raking light.

Possible contributing factors

Plastic shrinkage, drying shrinkage, surface treatments and matrix-related processes can be associated.

Recording prompts
  • extent of the cracked area
  • approximate crack width range where visible
  • whether cracks appear confined to the surface or extend deeper
  • any associated staining at the crack lines
Example observation wording

Map cracking was recorded across the south elevation panel, with a fine polygonal pattern most visible following light rainfall.

Plastic shrinkage cracking

Description

Short, often parallel cracks that may have formed during early curing of the concrete.

Typical appearance

Short, discontinuous cracks of broadly similar orientation, sometimes most visible on horizontal or formed surfaces.

Possible contributing factors

Early-age moisture loss during placement and curing can be associated.

Recording prompts
  • orientation and spacing of cracks
  • length of typical cracks
  • any associated surface irregularities
  • whether cracks coincide with placement features
Example observation wording

Cracking consistent with plastic shrinkage was recorded across the slab soffit, with short parallel cracks of broadly similar orientation.

Drying shrinkage cracking

Description

Cracks that may be associated with longer-term drying of the concrete.

Typical appearance

Fine to moderate cracks, often broadly evenly spaced on long unrestrained elements, sometimes terminating at joints or openings.

Possible contributing factors

Restraint to drying movement and original mix characteristics can be associated.

Recording prompts
  • spacing and length of cracks
  • relationship to joints, openings or restraints
  • whether cracks pass through the full thickness where visible
  • any associated staining or efflorescence
Example observation wording

Cracking consistent with drying shrinkage was recorded along the parapet, with fine cracks at broadly regular spacing between movement joints.

Structural cracking

Description

Cracks of pattern, location or width that may indicate structural action, where engineering assessment would be required.

Typical appearance

Cracks following lines of stress — diagonal at supports, vertical at mid-span on the tension face, or stepped at openings — sometimes with measurable opening.

Possible contributing factors

Loading, support conditions, movement of supporting structure and embedded fixings can be associated; visual observation alone is not sufficient to confirm cause.

Recording prompts
  • location, orientation and length of cracks
  • approximate width and any taper along length
  • presence of associated displacement or step
  • whether cracks appear active where comparison is possible
Example observation wording

Cracking consistent with possible structural action was recorded at the support of the beam, with a diagonal crack extending approximately 450 mm and a width up to 1 mm at its widest point.

Specialist review prompt

Consider structural engineering review where crack pattern, width, location or apparent activity suggests possible structural significance.

Crack at construction joint

Description

A crack or opening at the line of an original construction joint between concrete pours.

Typical appearance

Linear discontinuity following the joint line, sometimes with associated staining, efflorescence or water tracking.

Possible contributing factors

Movement, original joint preparation and water penetration at the joint can be associated.

Recording prompts
  • location and length of joint affected
  • approximate opening where visible
  • evidence of water movement through the joint
  • any associated displacement between pours
Example observation wording

Cracking was recorded at the horizontal construction joint of the wall, with an opening up to 0.5 mm and associated staining on the lower pour.

Crack at movement joint

Description

Cracking or distress at or adjacent to a designed movement joint.

Typical appearance

Cracks parallel to or radiating from a movement joint, sometimes with associated edge loss, debris or sealant failure.

Possible contributing factors

Joint width, sealant condition and accommodated movement can be associated.

Recording prompts
  • location of distress relative to the joint
  • condition of any sealant or filler
  • presence of debris within the joint
  • evidence of differential movement across the joint
Example observation wording

Cracking was recorded adjacent to the vertical movement joint, with edge loss to the concrete arris and failed sealant within the joint.

Cracking around embedded item

Description

Cracks radiating from or surrounding an embedded fixing, bolt, pipe or other item.

Typical appearance

Cracks emerging from the perimeter of the embedded item, sometimes with associated staining or spalling.

Possible contributing factors

Corrosion of the embedded item, loading at the fixing and inadequate cover can be associated.

Recording prompts
  • type and location of the embedded item
  • extent and orientation of associated cracks
  • presence of corrosion staining at the cracks
  • whether the fixing remains secure where assessable
Example observation wording

Cracking was recorded around the embedded bracket fixing, with radial cracks extending approximately 60 mm and associated rust-coloured staining.

Specialist review prompt

Consider specialist review where cracking around embedded items may indicate corrosion of fixings or loss of secure attachment.

Reinforcement corrosion indicators

Rust-coloured staining

Description

Brown or orange staining on the concrete surface that may indicate corrosion of embedded reinforcement or fixings.

Typical appearance

Rust-coloured stain on the concrete face, sometimes following the line of reinforcement, sometimes localised at a crack or spall.

Possible contributing factors

Possible corrosion of embedded steel, ferrous fixings or earlier ferrous repair materials can be associated; confirmation requires investigation.

Recording prompts
  • extent, intensity and pattern of staining
  • whether the stain follows the apparent line of reinforcement
  • presence of associated cracking, spalling or efflorescence
  • location relative to cover, joints and exposure
Example observation wording

Rust-coloured staining was recorded across the soffit, broadly following the apparent line of reinforcement at approximately 200 mm centres.

Specialist review prompt

Consider specialist review and cover survey where rust-coloured staining suggests possible reinforcement corrosion; visual observation alone is not sufficient to confirm cause.

Line cracking following reinforcement

Description

Cracking that broadly follows the apparent line of embedded reinforcement.

Typical appearance

Linear cracks of broadly regular spacing parallel to one or more directions, sometimes with associated staining or surface lift.

Possible contributing factors

Possible expansion of corroding reinforcement and inadequate cover can be associated; confirmation requires cover survey and testing.

Recording prompts
  • orientation, spacing and length of cracks
  • whether cracks coincide with rust-coloured staining
  • presence of associated surface lift or spalling
  • approximate cover at adjacent intact areas if measurable
Example observation wording

Cracking broadly following the apparent line of reinforcement was recorded across the parapet face, with associated rust-coloured staining at several crack lines.

Specialist review prompt

Consider specialist review where line cracking may indicate reinforcement corrosion; cover survey, half-cell potential and chloride or carbonation testing may be appropriate.

Cover spalling

Description

Loss of the concrete cover layer exposing or partially exposing embedded reinforcement.

Typical appearance

Recessed area with exposed or partially exposed reinforcement, often with rust-coloured staining and detached fragments nearby.

Possible contributing factors

Possible reinforcement corrosion, inadequate cover, freeze–thaw action and impact can be associated.

Recording prompts
  • size and depth of spalled area
  • extent of reinforcement exposed
  • apparent condition of the exposed steel
  • presence of further spalls or detached fragments nearby
Example observation wording

Cover spalling was recorded on the underside of the canopy, with a loss approximately 250 by 120 mm exposing two reinforcement bars with visible corrosion product.

Specialist review prompt

Consider specialist review for any cover spalling exposing reinforcement, particularly on overhead or load-bearing elements, including assessment of remaining steel section.

Exposed reinforcement

Description

Reinforcement bars visible at the concrete face with little or no remaining cover.

Typical appearance

Bars visible at the surface, sometimes with corrosion product, sometimes with reduced section where measurable.

Possible contributing factors

Original low cover, surface loss and earlier damage can be associated.

Recording prompts
  • length of bar exposed
  • apparent diameter and condition of exposed steel
  • presence and extent of corrosion product
  • any apparent loss of section
Example observation wording

Exposed reinforcement was recorded at the lower edge of the panel, with approximately 300 mm of bar visible and surface corrosion product across its length.

Specialist review prompt

Consider specialist review where exposed reinforcement shows possible section loss or affects elements with structural significance.

Incipient spalling

Description

Hollow-sounding or visibly lifted concrete cover that may detach in due course.

Typical appearance

Surface that sounds hollow on light tapping, sometimes with fine cracking around the perimeter, sometimes with associated staining.

Possible contributing factors

Possible reinforcement corrosion or internal delamination can be associated.

Recording prompts
  • extent of hollow-sounding areas where light tapping is appropriate
  • presence of perimeter cracking
  • any associated rust-coloured staining
  • location relative to overhead or publicly accessible areas
Example observation wording

Incipient spalling was recorded on the soffit, with an area approximately 400 by 300 mm sounding hollow on light tapping and showing fine perimeter cracking.

Specialist review prompt

Consider specialist review and any necessary safety measures where incipient spalling is identified on overhead or publicly accessible elements.

Corrosion staining at joint or crack

Description

Rust-coloured staining concentrated at a joint, crack or other discontinuity.

Typical appearance

Stain emerging from a linear feature and washed across the surface, sometimes with associated efflorescence.

Possible contributing factors

Possible water and chloride ingress to embedded steel at the discontinuity can be associated.

Recording prompts
  • location and extent of staining
  • association with a specific joint, crack or feature
  • presence of associated efflorescence or salt deposits
  • exposure of the area to rainwater run-off
Example observation wording

Corrosion staining was recorded emerging from the horizontal construction joint, with a brown stain extending approximately 400 mm down the wall face.

Surface loss and spalling

Surface spalling

Description

Loss of a discrete piece of the concrete surface leaving a recessed area.

Typical appearance

Localised cavity with relatively fresh-looking exposed aggregate or matrix; sometimes with detached fragment nearby.

Possible contributing factors

Frost action, impact, reinforcement corrosion and salt activity can be associated.

Recording prompts
  • size and depth of spalled area
  • whether reinforcement is exposed at the spall
  • presence of associated cracking
  • any detached fragments retained nearby
Example observation wording

Surface spalling was recorded at the cill, with a loss approximately 120 mm across and 25 mm deep at the front arris.

Surface scaling

Description

Loss of thin surface layers across an area, exposing the underlying matrix or aggregate.

Typical appearance

Roughened, recessed surface with loss of the original finish; sometimes with detached scales nearby.

Possible contributing factors

Freeze–thaw action, salt activity and weak surface zones can be associated.

Recording prompts
  • extent of scaled area
  • approximate depth of loss
  • comparison with sheltered or intact areas
  • presence of associated cracking or salts
Example observation wording

Surface scaling was recorded across the horizontal coping, with loss of the original finish and exposure of the underlying matrix across approximately 0.5 m².

Delamination

Description

Separation of a surface layer from the underlying concrete along an internal plane.

Typical appearance

Hollow-sounding areas on light tapping, sometimes with visible lifting at edges, sometimes with stepped loss where layers have come away.

Possible contributing factors

Possible reinforcement corrosion, weak surface zones, freeze–thaw action and earlier surface treatments can be associated.

Recording prompts
  • extent of delaminated area
  • depth of separation where visible
  • presence of associated cracking, staining or repairs
  • location relative to embedded reinforcement where known
Example observation wording

Delamination was recorded on the rendered concrete face, with an area approximately 0.8 m² sounding hollow on light tapping and partial lifting at the lower edge.

Specialist review prompt

Consider specialist review where delamination affects overhead or structurally significant elements, or where extent suggests possible reinforcement corrosion.

Erosion of cement-rich surface

Description

Loss of the cement-rich outer layer exposing aggregate beneath.

Typical appearance

Roughened surface with exposed aggregate, loss of original tooling or formed finish; smoother in sheltered areas.

Possible contributing factors

Long-term weathering, rainwater run-off and exposure orientation can be associated.

Recording prompts
  • extent of eroded surface relative to sheltered areas
  • approximate depth of cement matrix lost
  • loss of original surface treatment or finish
  • comparison with adjacent more sheltered surfaces
Example observation wording

Erosion of the cement-rich surface was recorded across the exposed upper face, with aggregate now visible where original tooling marks survive in sheltered areas.

Edge and arris loss

Description

Loss of material at the edges or arrises of concrete elements.

Typical appearance

Rounded, broken or missing arrises; loss extending back from the original edge; sometimes with associated cracking.

Possible contributing factors

Impact, frost action, water shedding and traffic can be associated.

Recording prompts
  • length of arris affected and approximate depth of loss
  • exposure of the affected edge
  • any associated cracking running from the edge
  • evidence of repeated impact
Example observation wording

Edge and arris loss was recorded along the lower edge of the panel, with loss extending up to 30 mm back from the original arris over approximately 1.2 m.

Loss at fixing or penetration

Description

Localised surface loss around a fixing, bolt, pipe or other penetration through the concrete.

Typical appearance

Recessed area around the penetration, sometimes with corrosion staining and detached fragments.

Possible contributing factors

Possible corrosion of the embedded item, water ingress around the penetration and original detailing can be associated.

Recording prompts
  • size and depth of loss around the item
  • condition of the fixing or penetration where assessable
  • presence of associated staining and corrosion
  • evidence of water tracking at the penetration
Example observation wording

Loss at the fixing was recorded around the embedded bolt, with a recessed area approximately 80 mm across and associated rust-coloured staining.

Carbonation and chloride risk indicators

Visual indicators consistent with carbonation advance

Description

Surface conditions that, alongside other evidence, may be associated with carbonation advance, where testing would be required for confirmation.

Typical appearance

Reduced surface alkalinity is not directly visible; associated conditions may include line cracking, rust-coloured staining and cover spalling on otherwise dry, well-detailed elements.

Possible contributing factors

Atmospheric exposure, original cover, mix porosity and surface protection history can be associated; confirmation requires phenolphthalein testing on freshly broken or drilled surfaces.

Recording prompts
  • elements and exposures where indicators are concentrated
  • approximate age and exposure history of the element
  • presence of associated reinforcement corrosion indicators
  • areas suitable for sampling or test breakouts where appropriate
Example observation wording

Visual indicators that may be consistent with carbonation advance were recorded across the sheltered cover panel, with associated rust-coloured staining at the line of reinforcement; carbonation depth testing would be required for confirmation.

Specialist review prompt

Consider specialist testing — for example phenolphthalein indicator on freshly exposed concrete and cover survey — where carbonation may be relevant to reinforcement durability.

Visual indicators that may be associated with chloride exposure

Description

Surface conditions that, alongside exposure history, may be associated with chloride ingress, where sampling and testing would be required for confirmation.

Typical appearance

No directly visible feature is specific to chlorides; associated conditions may include intense localised corrosion staining, pitting at exposed reinforcement, and damage concentrated at splash zones, traffic surfaces or de-iced areas.

Possible contributing factors

Possible exposure to de-icing salts, marine environments, retained chloride contamination from original mix or earlier treatments can be associated; confirmation requires chloride profile testing.

Recording prompts
  • exposure history of the element including any de-icing salt use
  • concentration of indicators at splash zones or traffic surfaces
  • presence of intense localised corrosion staining or pitting
  • areas suitable for chloride sampling at depth where appropriate
Example observation wording

Visual indicators that may be associated with chloride exposure were recorded at the splash zone of the retaining wall, with intense localised rust staining and pitted spalling adjacent to de-iced access steps; chloride profile testing would be required for confirmation.

Specialist review prompt

Consider specialist chloride profile sampling and analysis where exposure history and visual indicators suggest possible chloride contamination of the cover concrete.

Cover-related indicators

Description

Visible features that may suggest low or variable cover to embedded reinforcement.

Typical appearance

Surface markings broadly following apparent reinforcement positions; clustered spalls or stains on particular faces; reinforcement visible at very shallow depth where surface loss has occurred.

Possible contributing factors

Original construction tolerances, formwork detailing and earlier surface treatments can be associated.

Recording prompts
  • areas where reinforcement appears to be at shallow depth
  • consistency of spacing between visible indicators
  • comparison between different elements or pours
  • areas suitable for cover survey using non-destructive testing
Example observation wording

Cover-related indicators were recorded across the soffit, with parallel staining at broadly regular spacing suggesting reinforcement at relatively shallow depth in this zone; cover survey would be appropriate to assess actual cover.

Specialist review prompt

Consider non-destructive cover survey to assess actual cover depths where visual indicators suggest variable or low cover to reinforcement.

Moisture and staining

Efflorescence

Description

White or pale crystalline deposits on the concrete surface associated with water movement through the fabric.

Typical appearance

White, fluffy or crystalline deposits on the surface, sometimes most prominent at joints, cracks or run-off pathways.

Possible contributing factors

Water movement through the concrete carrying soluble compounds to the surface can be associated.

Recording prompts
  • extent and location of efflorescence
  • association with joints, cracks or run-off pathways
  • evidence of repeated occurrence after cleaning
  • presence of any associated etching of the surface
Example observation wording

Efflorescence was recorded along the underside of the cantilever, with white crystalline deposits emerging from a horizontal crack and washed across the soffit.

Lime leaching and stalactite formation

Description

Mineral deposits associated with water passing through the concrete, sometimes forming stalactites at soffits or cracks.

Typical appearance

Hard, white or pale deposits at the underside of cracks or joints, sometimes forming pendant stalactite-like features.

Possible contributing factors

Sustained water movement through cracks or joints can be associated.

Recording prompts
  • size and extent of deposits
  • location relative to cracks, joints or drainage features
  • evidence of active water movement
  • any associated efflorescence elsewhere on the element
Example observation wording

Lime leaching with stalactite formation was recorded at the underside of the slab, with deposits up to 30 mm long emerging from a crack across the soffit.

Run-off staining

Description

Linear staining associated with rainwater run-off across the concrete face.

Typical appearance

Dark or pale streaks running down the face from cills, projections, joints or drainage features.

Possible contributing factors

Drainage detailing, surface roughness, atmospheric deposition and water shedding can be associated.

Recording prompts
  • location of run-off pathways
  • intensity and extent of staining
  • association with specific drainage features or projections
  • presence of differential weathering between stained and sheltered areas
Example observation wording

Run-off staining was recorded below the projecting cornice, with dark streaks extending the full height of the elevation and concentrated at the joints between panels.

Differential soiling

Description

Variation in surface darkening across the concrete face.

Typical appearance

Darker areas in sheltered zones with paler, weathered zones in exposed positions, or vice versa where soiling has been washed by rainfall.

Possible contributing factors

Atmospheric pollution, rainwater wash patterns and surface texture can be associated.

Recording prompts
  • pattern of soiling relative to exposure
  • extent of contrast between dark and pale areas
  • any association with overhanging features or drainage
  • whether soiling obscures other condition observations
Example observation wording

Differential soiling was recorded across the elevation, with dark deposits in sheltered upper zones and paler, washed surfaces in exposed areas below cills.

Biological growth

Description

Colonisation of the concrete surface by algae, lichen, moss or higher plants.

Typical appearance

Green, black or coloured patches; lichen colonies; moss in textured or sheltered areas; plant growth in joints or cracks.

Possible contributing factors

Moisture retention, surface texture, shading and proximity to vegetation can be associated.

Recording prompts
  • type of growth where identifiable
  • extent and location
  • association with damp areas or water shedding features
  • any apparent physical effect on the substrate
Example observation wording

Biological growth was recorded across the north-facing wall, with algal staining across the lower 1.5 m and moss colonising debris in the horizontal joint.

Water tracking through fabric

Description

Evidence of water passing through the concrete, visible on the inner or hidden face.

Typical appearance

Damp patches, staining, efflorescence or active dripping on the rear or soffit of a wet element.

Possible contributing factors

Cracking, joint failure, deteriorated waterproofing and drainage failure can be associated.

Recording prompts
  • location of damp patches and any active water
  • association with cracks or joints on the wet face
  • extent of internal staining or salt deposits
  • any effect on adjacent fabric or finishes
Example observation wording

Water tracking through the fabric was recorded on the rear of the retaining wall, with active damp patches and efflorescence corresponding to a horizontal crack on the earth-retaining face.

Specialist review prompt

Consider specialist review where water tracking through concrete fabric may be associated with structural cracking, deteriorated waterproofing or reinforcement corrosion.

Aggregate and matrix issues

Exposed aggregate from weathering

Description

Loss of the cement-rich surface exposing the underlying aggregate.

Typical appearance

Aggregate visible at the surface where matrix has weathered back; surface texture rougher than original where formed finish survives in sheltered areas.

Possible contributing factors

Long-term weathering of the cement matrix and rainwater run-off can be associated.

Recording prompts
  • extent of aggregate exposure relative to original finish
  • approximate depth of matrix lost where measurable
  • comparison with sheltered areas retaining original finish
  • any associated loss of arrises or detailing
Example observation wording

Aggregate exposure from weathering was recorded across the exposed upper face of the parapet, with the original board-marked finish surviving only in sheltered zones beneath the coping.

Pop-outs

Description

Small conical losses from the surface associated with individual aggregate particles.

Typical appearance

Small craters in the surface, often with a fragment of aggregate at or near the base; typically scattered rather than aligned.

Possible contributing factors

Possible reactive or moisture-sensitive aggregate particles and freeze–thaw action can be associated.

Recording prompts
  • density and distribution of pop-outs
  • approximate size range
  • presence of aggregate particles at the base of craters
  • concentration on particular faces or exposures
Example observation wording

Pop-outs were recorded across the south elevation, with scattered conical losses 8–15 mm across and aggregate particles visible at the base of several craters.

Matrix-related cracking

Description

Fine cracking patterns that may be associated with internal expansion within the matrix or aggregate, where confirmation requires petrographic examination.

Typical appearance

Map cracking, fine pattern cracking sometimes with associated gel exudation or staining; may be more visible when damp.

Possible contributing factors

Possible alkali–aggregate reaction, internal sulfate attack or other matrix-related processes can be associated; confirmation requires laboratory examination.

Recording prompts
  • pattern, spacing and width of cracks
  • presence of any gel-like exudation
  • areas suitable for petrographic sampling where appropriate
  • comparison between different elements or pours
Example observation wording

Matrix-related cracking was recorded across the plinth panel, with a fine map crack pattern most visible when damp; petrographic examination would be required to investigate possible cause.

Specialist review prompt

Consider specialist petrographic examination where cracking patterns may be associated with internal matrix or aggregate processes such as alkali–aggregate reaction.

Honeycombing

Description

Voided areas in the concrete face where the mortar fraction did not fully fill around the coarse aggregate during placement.

Typical appearance

Open, voided texture with exposed coarse aggregate and visible voids; usually associated with formed surfaces.

Possible contributing factors

Original placement and compaction can be associated; the condition typically dates from construction rather than being progressive.

Recording prompts
  • location and extent of affected areas
  • depth of voids where visible
  • exposure of any reinforcement within the affected zone
  • evidence of earlier repair or patching
Example observation wording

Honeycombing was recorded at the base of the column, with an open, voided texture extending up approximately 300 mm and exposing coarse aggregate.

Specialist review prompt

Consider specialist review where honeycombing exposes reinforcement or affects elements with structural significance.

Surface laitance and dusting

Description

A weak, fine surface layer that may be friable or readily dislodged.

Typical appearance

Dusty, chalky or readily abraded surface; loose fines visible on the surface or transferred to a finger when lightly touched where appropriate.

Possible contributing factors

Original placement, finishing and curing of the surface can be associated.

Recording prompts
  • extent of friable surface
  • presence of loose fines at the base or on ledges
  • comparison with adjacent areas of sound surface
  • implications for adhesion of any applied coatings
Example observation wording

Surface laitance and dusting were recorded on the slab, with a friable surface layer producing fine dust where the surface is disturbed.

Repair incompatibility

Patch repair

Description

Earlier intervention comprising a localised repair of cementitious or polymer-modified material.

Typical appearance

Discrete patch of different colour, texture or finish; visible perimeter line; sometimes with associated cracking around or within the repair.

Possible contributing factors

Earlier spalling, reinforcement repair or cosmetic intervention can be associated.

Recording prompts
  • location, size and apparent age of patches
  • condition of the patch material
  • presence of cracking at the patch perimeter
  • any new staining or spalling emerging at or around the patch
Example observation wording

A patch repair was recorded on the cill, comprising a darker cementitious patch approximately 200 mm long with hairline cracking visible at its perimeter.

Patch repair edge failure

Description

Cracking, opening or loss at the interface between an earlier patch and the surrounding concrete.

Typical appearance

Perimeter cracks, lifting at the edges, water tracking at the joint between repair and substrate.

Possible contributing factors

Differential movement between repair and substrate, bond failure and water ingress at the perimeter can be associated.

Recording prompts
  • extent of perimeter cracking or opening
  • evidence of lifting or detachment
  • any new staining emerging at the interface
  • condition of the surrounding concrete
Example observation wording

Patch repair edge failure was recorded at the cantilever, with continuous perimeter cracking around the earlier patch and rust-coloured staining emerging at the interface.

Specialist review prompt

Consider specialist review where patch repair edge failure may indicate ongoing reinforcement corrosion or incompatible repair materials.

Repair mortar incompatibility indicators

Description

Visual indicators that an earlier repair mortar may differ in character from the surrounding original concrete.

Typical appearance

Pronounced colour or texture mismatch; differential weathering between repair and substrate; concentrated cracking at or around the repair.

Possible contributing factors

Differences in stiffness, porosity, shrinkage and surface characteristics between repair and substrate can be associated.

Recording prompts
  • extent of mismatched repairs across the element
  • evidence of differential weathering
  • association of cracking or staining with repair locations
  • any earlier records of the repair programme
Example observation wording

Indicators consistent with repair mortar incompatibility were recorded across the panel, with multiple earlier patches showing pronounced colour mismatch and concentrated cracking at their perimeters.

Earlier ferrous repair fixings

Description

Visible ferrous fixings, brackets or pins associated with earlier repair or stabilisation interventions.

Typical appearance

Visible bolt heads, brackets or pins, sometimes with associated corrosion staining and damage to the surrounding concrete.

Possible contributing factors

Earlier repair, fixing or stabilisation works can be associated; possible corrosion of the fixing may now affect surrounding concrete.

Recording prompts
  • location and number of earlier fixings
  • condition of visible fixings and any corrosion product
  • presence of associated cracking or spalling at the fixing
  • evidence of differential movement at the fixing
Example observation wording

Earlier ferrous repair fixings were recorded at the parapet, with two visible brackets showing surface corrosion and associated rust-coloured staining on the adjacent concrete.

Specialist review prompt

Consider specialist review where earlier ferrous repair fixings show possible corrosion or where they affect elements with structural or commemorative significance.

Earlier coating remnants

Description

Patchy remains of an earlier applied coating, paint or surface treatment.

Typical appearance

Discontinuous coating film, sometimes with lifting edges, sometimes with staining of the substrate where the coating has been lost.

Possible contributing factors

Earlier protective, decorative or anti-graffiti treatments can be associated.

Recording prompts
  • extent of surviving coating across the element
  • condition of remaining coating edges
  • any apparent effect on the substrate beneath
  • presence of multiple coating layers
Example observation wording

Earlier coating remnants were recorded across the column, with patchy remains of a paint film and lifting edges exposing differential soiling on the substrate.

Coating and surface protection issues

Coating breakdown

Description

Loss of integrity of an applied coating or surface protection system.

Typical appearance

Cracked, chalky, faded or thinning coating film; partial loss of finish; exposure of the underlying substrate in places.

Possible contributing factors

Weathering, UV exposure, age and substrate movement can be associated.

Recording prompts
  • extent and type of breakdown
  • exposure of the underlying substrate
  • evidence of differential weathering between coated and exposed areas
  • any earlier records of the coating system used
Example observation wording

Coating breakdown was recorded across the elevation, with chalking, fading and localised loss of the surface film exposing the substrate in several areas.

Coating blistering

Description

Raised bubbles within a coating film, indicating loss of adhesion to the substrate.

Typical appearance

Domed or raised areas in the coating, intact or broken, sometimes containing moisture, salts or substrate debris.

Possible contributing factors

Moisture beneath the coating, salt activity and substrate contamination can be associated.

Recording prompts
  • size and distribution of blisters
  • whether blisters are intact or broken
  • any moisture or salt deposits within blisters
  • condition of the substrate where exposed
Example observation wording

Coating blistering was recorded on the parapet, with intact and broken blisters across the upper face and salt deposits visible within several broken examples.

Coating flaking and loss

Description

Detachment of a coating in flakes or sheets, exposing the substrate.

Typical appearance

Lifted, curled or detached coating fragments; exposed substrate of varying size and condition.

Possible contributing factors

Underlying movement, substrate weakness, moisture and original adhesion can be associated.

Recording prompts
  • extent of flaking and loss
  • size of detached areas
  • condition of the exposed substrate
  • evidence of progressive loss
Example observation wording

Coating flaking and loss were recorded across the lower face, with detached areas up to 200 mm across exposing differentially soiled substrate beneath.

Coating discolouration

Description

Change in colour or appearance of a coating across part or all of an element.

Typical appearance

Patchy darkening, yellowing, bleaching or staining of the coating film, sometimes following exposure patterns.

Possible contributing factors

UV exposure, atmospheric pollution, moisture and underlying staining can be associated.

Recording prompts
  • extent and pattern of discolouration
  • association with exposure or run-off patterns
  • evidence of staining originating beneath the coating
  • comparison with sheltered or less exposed areas
Example observation wording

Coating discolouration was recorded across the elevation, with darkening concentrated below cills and projections in run-off pathways.

Structural deformation

Deflection of horizontal element

Description

Departure of a horizontal concrete element from its intended profile.

Typical appearance

Visible sag or curvature in beams, slabs, balconies or canopies; departure from adjacent straight features; associated cracking on tension or compression faces.

Possible contributing factors

Loading history, support conditions, long-term creep, reinforcement condition and earlier movement can be associated; visual observation alone is not sufficient to confirm cause.

Recording prompts
  • type and direction of deformation
  • approximate magnitude where measurable
  • presence of associated cracking
  • comparison with adjacent unaffected elements
Example observation wording

Deflection of the cantilever was recorded across its full length, with visible sag of approximately 15 mm at the tip and a hairline crack across the upper face near the support.

Specialist review prompt

Refer any apparent deflection of structural concrete elements for structural engineering assessment before interpretation or intervention.

Displacement of vertical element

Description

Departure of a vertical concrete element from plumb or from its intended alignment.

Typical appearance

Visible lean, tilt or bow; opening or closing of joints on one side; departure from adjacent vertical features.

Possible contributing factors

Ground movement, support conditions, loading and earlier disturbance can be associated.

Recording prompts
  • direction and approximate magnitude of displacement
  • evidence of associated cracking at junctions or supports
  • comparison with adjacent vertical features
  • any history of past movement
Example observation wording

Displacement of the parapet was recorded across one bay, with an outward lean of approximately 20 mm at the top and associated cracking at the junction with the adjacent bay.

Specialist review prompt

Refer any apparent displacement of vertical concrete elements for structural engineering assessment, particularly where overhead or publicly accessible.

Differential movement at junction

Description

Visible movement or displacement between adjacent concrete elements or between concrete and other materials.

Typical appearance

Stepped or opened junctions, cracking at the interface, displaced finishes or sealants.

Possible contributing factors

Differential thermal movement, settlement, support conditions and original detailing can be associated.

Recording prompts
  • location and extent of differential movement
  • approximate magnitude of displacement
  • condition of any sealant or filler at the junction
  • evidence of repeated or progressive movement
Example observation wording

Differential movement at the junction was recorded between the concrete frame and the infill panel, with a step of approximately 3 mm and cracking extending up the interface.

Specialist review prompt

Consider structural review where differential movement at junctions may have implications for load paths, weathering or fixings.

Bowing of panel or wall

Description

Out-of-plane curvature of a concrete panel or wall element.

Typical appearance

Visible bow assessed against a straight edge or by comparison with adjacent elements; sometimes with associated cracking and joint distress.

Possible contributing factors

Thermal movement, moisture gradients, reinforcement condition and original detailing can be associated.

Recording prompts
  • direction and approximate magnitude of bow
  • comparison with adjacent panels
  • presence of cracking on convex or concave face
  • any associated joint movement
Example observation wording

Bowing of the panel was recorded across one elevation, with an outward bow of approximately 25 mm at mid-height assessed by string line.

Specialist review prompt

Refer any apparent bowing of concrete panels or walls for structural engineering assessment to inform interpretation and any monitoring or intervention.

Environmental exposure

Freeze–thaw indicators

Description

Surface conditions that may be associated with repeated freezing and thawing of moisture within the concrete.

Typical appearance

Scaling, pitting and spalling concentrated at horizontal or upward-facing surfaces and water-retaining details; loss often more pronounced on exposed orientations.

Possible contributing factors

Saturation, exposure to freezing cycles, mix characteristics and surface protection history can be associated.

Recording prompts
  • concentration of damage on particular faces or details
  • association with water-retaining features
  • extent of scaling, pitting and spalling
  • comparison between exposed and sheltered surfaces
Example observation wording

Indicators consistent with freeze–thaw action were recorded on the upper face of the parapet, with concentrated scaling and pitting on the exposed horizontal surface.

Impact damage

Description

Physical damage from impact, abrasion or external loading.

Typical appearance

Dents, gouges, fractured edges, missing fragments and exposed aggregate at impacted areas.

Possible contributing factors

Vehicle contact, traffic, maintenance activity and accidental loading can be associated.

Recording prompts
  • type, location and extent of damage
  • any exposure of reinforcement at impacted areas
  • evidence of repeated impact
  • implications for adjacent elements
Example observation wording

Impact damage was recorded on the lower corner of the column, with loss of approximately 80 mm of concrete and exposure of two reinforcement bars.

Specialist review prompt

Consider specialist review where impact damage exposes reinforcement or affects elements with structural significance.

Fire-affected surface

Description

Surface conditions that may be associated with exposure to fire or sustained high temperature.

Typical appearance

Discolouration of the surface, spalling, exposed aggregate, fine cracking and possible loss of cover; sometimes with associated soot deposits.

Possible contributing factors

Past fire exposure or sustained high temperature can be associated; assessment of residual capacity requires investigation.

Recording prompts
  • extent of affected area
  • depth and character of any surface loss
  • presence of associated cracking or delamination
  • any history of fire or high-temperature exposure
Example observation wording

A fire-affected surface was recorded across the soffit, with pink discolouration, fine cracking and localised spalling consistent with the reported fire event.

Specialist review prompt

Refer fire-affected concrete elements for structural engineering and materials assessment to determine residual capacity before interpretation or intervention.

Atmospheric soiling

Description

Accumulation of atmospheric deposits on the concrete surface.

Typical appearance

Dark deposits, sometimes as discrete crusts or as general darkening; concentrated in sheltered zones.

Possible contributing factors

Atmospheric pollution, exposure history, surface texture and cleaning history can be associated.

Recording prompts
  • extent and pattern of soiling
  • concentration in sheltered or exposed zones
  • whether deposits obscure other condition observations
  • evidence of associated staining or etching
Example observation wording

Atmospheric soiling was recorded across the elevation, with dark crusts concentrated in sheltered zones beneath projections and paler, washed surfaces in exposed positions.

Graffiti and applied markings

Description

Painted, sprayed or marked deposits applied to the concrete surface.

Typical appearance

Painted lettering, tagging or marks on accessible surfaces; sometimes with associated staining where earlier removal has been attempted.

Possible contributing factors

Accessibility and exposure can be associated; earlier removal attempts may have affected the substrate.

Recording prompts
  • extent, location and accessibility of graffiti
  • evidence of earlier removal attempts
  • any apparent effect of previous removal on the substrate
  • presence of multiple layers of paint or marking
Example observation wording

Graffiti was recorded on the lower face of the wall, with sprayed lettering across approximately 1.5 m and faint shadow staining from an earlier removal attempt.

Specialist review prompt

Consider specialist conservation advice for graffiti on significant historic concrete surfaces, as removal methods can affect the substrate.

Recording reminders

Describe what is visible. Record the observed condition, its location, extent and any associated evidence before attempting interpretation.

Avoid:

  • stating reinforcement corrosion, carbonation or chloride action as confirmed without testing or investigation;
  • diagnosing structural cause from surface cracking patterns alone;
  • describing treatment in a survey observation rather than in a separate recommendation.

Prefer cautious language such as:

  • “observed”, “recorded”, “visible”;
  • “may indicate”, “can be associated with”, “consistent with”;
  • “record whether…”, “consider specialist review where…”.
Specialist review

When to consider specialist review

Many conditions in this volume — including indicators of possible reinforcement corrosion, cover spalling, incipient spalling on overhead elements, structural cracking, deflection or displacement of structural elements, suspected carbonation or chloride exposure, matrix-related cracking, fire-affected surfaces and failure of earlier repairs — warrant qualified conservation, materials, concrete repair or structural engineering advice before any cleaning, repair, patching or coating is contemplated. The Responsible Commissioning Guide offers further prompts for determining when specialist review, testing, monitoring or investigation may be appropriate.

Other Defect Atlas volumes

The Defect Atlas currently includes volumes for architectural metalwork, stone, timber, stained glass, paintings, textiles, ceramics & terracotta, plaster, render & stucco, mortars, pointing & joints, roofing & rainwater goods, brickwork & masonry units, sculpture & monuments, and historic concrete. Further volumes may follow.

Related tools

This atlas supports recognition and description only. It does not confirm causes, prescribe treatment, replace material testing or instrumented investigation, and does not replace specialist conservation, materials, concrete repair or structural engineering advice. Reinforcement corrosion, carbonation depth, chloride content and structural performance cannot be confirmed from visual observation alone and require appropriate testing and investigation. Where evidence is uncertain, where movement or loss appears active, or where risk to fabric or people is unclear, refer observations to qualified specialists before any cleaning, repair, patching or coating is contemplated.